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S&S Cycle, Inc.

14025 County Hwy. G P.O. Box 215

Viola, Wisconsin 54664

Phone 608-627-1497 Fax 608-627-1488

email sstech@mwt. net

Technical Service

Instruction sheet No. 6250

Revised 10-28-98

by S&S Cycle, Inc.

Installation Instructions for All S&S Big Twin Oil Pump Kits

IMPORTANT NOTICE:

Statements in this instruction sheet preceded by the following

words are of special significance:

WARNING

Means there is the possibility of injury to yourself or

others.

CAUTION

Means there is the possibility of damage to the oil pump

or motorcycle.

NOTE

Other information of particular importance has been placed

in italic type.

S&S recommends you take special notice of these

WARRANTY:

All S&S parts are guaranteed to the original purchaser to be

free of manufacturing defects in materials and workmanship for a

period of six (6) months from the date of purchase. Merchandise

that fails to conform to these conditions will be repaired or replaced

at S&S’s option if the parts are returned to us by the purchaser

within the 6 month warranty period or within 10 days thereafter.

In the event warranty service is required, the original purchaser

must call or write S&S immediately with the problem. Some

problems can be rectified by a telephone call and need no further

course of action. A part that is suspect of being defective must not

be replaced by a Dealer without prior authorization from S&S. If it

is deemed necessary for S&S to make an evaluation to determine

whether the part was defective, it must be packaged properly so

as to not cause further damage and be returned prepaid to S&S

with a copy of the original invoice of purchase and a detailed letter

outlining the nature of the problem, how the part was used and the

circumstances at the time of failure. If after an evaluation has

been made by S&S and the part was found to be defective, repair,

replacement or refund will be granted.

ADDITIONAL WARRANTY PROVISIONS:

(1 )S&S shall have no obligation in the event an S&S part is

modified by any other person or organization.

(2) S&S shall have no obligation if an S&S part becomes defective

in whole or in part as a result of improper installation, improper

maintenance, improper use, abnormal operation, or any other

misuse or mistreatment of the S&S part.

(3) S&S shall not be liable for any consequential or incidental

damages resulting from the failure of an S&S part, the breach of

any warranties,the failure to deliver, delay in delivery, delivery in

non-conforming condition, or for any other breach of contract or

duty between S&S and a customer.

(4) S&S parts are designed exclusively for use in Harley-Davidson

motorcycles. S&S shall have no warranty or liability obligation if

an S&S part is used in any other application.

Safe Installation and Operation Rules:

Before installing your new S&S oil pump it is your

responsibility to read and follow the installation and maintenance

procedures in these instructions and follow the basic rules below

for your personal safety.

● Gasoline is extremely flammable and explosive under

certain conditions and toxic when breathed. Do not smoke.

Perform installation in a well ventilated area away from open

flames or sparks.

● Compressed air and particles dislodged from using

compressed air are harmful to eyes and body. Wear protective

goggles when using compressed air and always direct air

stream away from body parts such as hands and eyes and

other people near you.

● Some solvents, degreasers and other chemicals are harmful

to skin, eyes and other body parts. Many items are flammable

and present a fire hazard. Read manufacturer's instruction

label for proper use. Use in well ventilated area and wear

protective clothing when using them to avoid personal injury.

● If motorcycle has been running, wait until engine and exhaust

pipes have cooled down to avoid getting burned before

performing any installation steps.

● Before performing any installation steps disconnect battery

to eliminate potential sparks and inadvertent engagement of

starter while working on electrical components.

● Read instructions thoroughly and carefully so all procedures

are completely understood before performing any installation

steps. Contact S&S with any questions you may have if any

steps are unclear or any abnormalities occur during installation

or operation of motorcycle with S&S oil pump on it.

● Consult an appropriate authorized H-D service manual for

correct disassembly and reassembly procedures for any parts

that need to be removed to facilitate installation.

● Use good judgement when performing installation and

operating motorcycle. Good judgement begins with a clear

head. Don't let alcohol, drugs or fatigue impair your judgement.

Start installation when you are fresh.

● For optimum performance and safety and to minimize

potential damage to oil pump or other components, use the

mounting hardware that is provided and follow all installation

instructions.

● Be sure all oil lines, supply and return, are routed correctly

with clamps in place and tightened. Lines must not contact

exhaust pipes or other extremely hot surfaces where they could

melt or leak and catch fire.

● Motorcycle exhaust fumes are toxic and poisonous and must

not be breathed. Run motorcycle in a well ventilated area where

fumes can dissipate.

1 2 3 4 5 6 ... 15 16

Inhaltsverzeichnis

Seite 1 - S&S Cycle, Inc

1S&S Cycle, Inc.14025 County Hwy. G P.O. Box 215Viola, Wisconsin 54664Phone 608-627-1497 Fax 608-627-1488email sstech@mwt. netTechnic

Seite 2

10NOTE - Chain oiler adjusting screw has tapered end and mustbe used. Substituting standard machine screw for taperedscrew will result in large oil lo

Seite 3

111. Install #31-6028 socket head pipe plugin hole #6 in pump cover. See Picture 3.2. Install #31-6029 cap screw and #31-6035brass washer in hole #7 i

Seite 4 - IDENTIFICATION

12NOTE - Elbow fitting must be installed in hole #9 with openingfacing downward and angled toward lower left corner of coverfor use with ‘92-up Dyna-t

Seite 5

13CAUTION - Overtightening adjustment screw may damageoil pump body.8. Oil Pump Installation - All Years.A. Thoroughly clean complete pump assembly wi

Seite 6

14have installed S&S carb main jet in cam cover top end oilsupply fitting for same purpose, and adjusted oil flow withdifferent size jets.● Paper

Seite 7

15302021101719102320212910202124252622291032637212625245428429833343835373616141311121615273919182131.140", repl. HD#25327-79 ...

Seite 8

Seite 9

2Picture 1Picture 1AIntroductionS&S manufactures oil pumps in both cast and billet aluminum.Cast oil pump kits are designed to replace stock H-D p

Seite 10

3CAUTION - Plating or otherwise altering S&S oil pump maycause irreversible damage and interfere with enginelubrication. Damages caused by alterin

Seite 11

4be generated. It is imperative that all filings, dirt and othercontamination be removed from crankcases, oil passages, oilpump and other engine comp

Seite 12

5Chart 2CAUTION - Improper oil pump installation due toincorrect identification of crankcase year group mayresult in engine damage.2. Crankcase Modifi

Seite 13

6NOTES●Objective of this modification is to alter 1948-1962 and1966-1969 crankcases to 1973-later style oiling. With thisoiling system heads and lift

Seite 14

7B. Using 1⁄4-20 tap, carefully tap hole deeply enough for1⁄4 -20 set screw provided in kit to bottom out with screwhead .540" to .600" belo

Seite 15

8A. Wrap masking tape around .203" (13⁄16") drill bit .375"(3⁄8") from drill point to use as depth guide. CAREFULLYenlarge hole i

Seite 16

9A. Install S&S Oil Pump Drill Jig, part #53-0013, on oilpump gasket surface as in Picture 25.B. Using .187" (3⁄16") drill bit CAREFULLY

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